Initial Set up and Pivot Pin Removal:
- I removed the brake from my bike and worked on a
bench. This was easier (to me). If you choose not to remove
the brake from the bike, it should be okay, just be careful not
to spill fluid when you take the lever apart.
- Also, I put the red plastic piece between the
pads. Do this to insure you do not push the pads out while doing
this work.
- Start by removing the pivot pin.
- Using the 2.5 mm allen wrench, back out the Set
Screw just enough to allow the pin to drop out.
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on picture to get a larger view.

Removal of Pivot set screw
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on picture to get a larger view.

Removal of Pivot Pin |
Pin out - Removal of C clip and Star Wheel:
- First picture shows pivot pin now removed. Set
pin aside and use a small screwdriver to remove the C Clip. Be
careful it doesn't go flying off into oblivion.
- Remove the Star Wheel by un-screwing (Lefty Loosey)
the unit out.
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on picture to get a larger view.

Pin Removed
Remove C Clip

Unscrew Star Wheel
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Removal of Lever (Seperation of lever from
lever assembly):
- Using the 2mm Allen Wrench
- Screw in the reach adjust screw.
- Keep turning until the lever is separated from the
lever assembly.
- Set the Lever aside.
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on picture to get a larger view.

Screw in Reach Adjust
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on picture to get a larger view.

Lever assembly minus
the lever.
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Remove the Worm Drive Assembly:
- Using the 2mm Allen Wrench
- Remove the Worm Drive Assembly by unscrewing the
unit from the lever assembly.
- This uncsrews the unit from the Master
Cylinder.
- Be very careful to have the
lever in the up position so the fluid doesn't come spilling out of the
lever.
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on picture to get a larger view.
Unscrew reach adjust to
back out Worm Drive Assembly.
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on picture to get a larger view.

Worm Drive Assembly removed.
If you look closely, you can see the
Master Cylinder (White part).
Try to hold the lever in this position so the
brake fluid does not drip out.
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Assembly (mostly reverse of disassembly):
- After you remove the old unit.
- Set the old unit aside.
- Screw in the new Worm Drive Assembly (2 mm
AllenWrench)
- Screw in and clip in the Star Nut (Needle nose
pliers) Be careful not to loose the C Clip
- Screw the lever on to the lever assembly via the
reach adjustment screw. (2mm Allen Wrench)
- Insert lever pivot pin
- Set pin in place using set screw and 2.5 mm Allen
Wrench.
- Mount brake on bike.
- You may have to bleed the
brake. I didn't have to.
- Good luck.
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